Empirical models for cutting forces in finish dry hard turning of hardened tool steel at different hardness levels

doi:10.1007/s00170-014-6291-8

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	Empirical models for cutting forces in finish dry hard turning of hardened tool steel at different hardness levels
	Tang, Linhu 1; Cheng, Zhongwen 1; Huang, Jianlong 2; Gao, Chengxiu 1; Chang, Wenchun 1
刊名	INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
	2015-01
卷号	76 期号:1-4 页码:691-703
关键词	Hardened tool steel FDHT Three-component cutting forces ORM RSM ANOVA RSMQPEM ORME M
ISSN号	0268-3768
DOI	10.1007/s00170-014-6291-8
英文摘要	In this research, the exponential and quadratic polynomial empirical models for three-component cutting forces by employing five factors, such as the cutting speed, depth of cut, feed, workpiece hardness, and nose radius, were developed by utilizing the orthogonal regression methodology (ORM) and response surface methodology (RSM). On the other hand, an attempt has been made to experimentally investigate the effects of those factors on three-component cutting forces in finish dry hard turning (FDHT) of tool steel AISI D2 with the PCBN tool. In this investigation, based on five-factor three-level orthogonal experiments, three-component cutting forces were measured, and then, analysis of variance (ANOVA) was performed to estimate the significance of developed models and analyze the main and interaction effects of the factors. The experimental results indicated that the RSM quadratic polynomial empirical model (RSMQPEM) is much more accurate and credible than the ORM exponential empirical model (ORMEM) in predicting the three-component cutting forces. It was also found that the cutting speed and feed are the two dominant factors affecting the main cutting forces F (Z); the feed is the one dominant factor affecting radial cutting force F (Y) and the feed cutting force F (X). Additionally, the optimum cutting parameters for the hardened materials with 51, 55, 60, and 64 HRC was found.
资助项目	Natural Science Foundation of China[51465028] ; Scientific Research Project of Higher Schools of Gansu Province[2013A-131]
WOS研究方向	Automation & Control Systems ; Engineering
语种	英语
出版者	SPRINGER LONDON LTD
WOS记录号	WOS:000348135800057
状态	已发表
内容类型	期刊论文
源URL	[http://119.78.100.223/handle/2XXMBERH/34189]
专题	兰州理工大学机电工程学院
通讯作者	Tang, Linhu
作者单位	1.Gansu Prov Univ, Lanzhou Inst Technol, Prov Key Lab Green Cutting Technol & Applicat, Lanzhou 730050, Gansu, Peoples R China 2.Lanzhou Univ Technol, Coll Mechanoelect, Lanzhou 730050, Gansu, Peoples R China
推荐引用方式 GB/T 7714	Tang, Linhu,Cheng, Zhongwen,Huang, Jianlong,et al. Empirical models for cutting forces in finish dry hard turning of hardened tool steel at different hardness levels[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2015,76(1-4):691-703.
APA	Tang, Linhu,Cheng, Zhongwen,Huang, Jianlong,Gao, Chengxiu,&Chang, Wenchun.(2015).Empirical models for cutting forces in finish dry hard turning of hardened tool steel at different hardness levels.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,76(1-4),691-703.
MLA	Tang, Linhu,et al."Empirical models for cutting forces in finish dry hard turning of hardened tool steel at different hardness levels".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 76.1-4(2015):691-703.