Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes

doi:10.3390/s16010070

CORC > 合肥物质科学研究院 > 中国科学院合肥物质科学研究院 > 中科院合肥智能机械研究所

	Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes
	Liang, Qiaokang 1,2; Zhang, Dan 3; Coppola, Gianmarc 3; Mao, Jianxu 1; Sun, Wei 1,2; Wang, Yaonan 1,2; Ge, Yunjian 4
刊名	SENSORS
	2016
卷号	16 期号:1 页码:1-17
关键词	Cutting Force Measurement Multi-component In-process Measurement Sensor System
DOI	10.3390/s16010070
文献子类	Article
英文摘要	Multi-component force sensors have infiltrated a wide variety of automation products since the 1970s. However, one seldom finds full-component sensor systems available in the market for cutting force measurement in machine processes. In this paper, a new six-component sensor system with a compact monolithic elastic element (EE) is designed and developed to detect the tangential cutting forces Fx, Fy and Fz (i.e., forces along x-, y-, and z-axis) as well as the cutting moments Mx, My and Mz (i.e., moments about x-, y-, and z-axis) simultaneously. Optimal structural parameters of the EE are carefully designed via simulation-driven optimization. Moreover, a prototype sensor system is fabricated, which is applied to a 5-axis parallel kinematic machining center. Calibration experimental results demonstrate that the system is capable of measuring cutting forces and moments with good linearity while minimizing coupling error. Both the Finite Element Analysis (FEA) and calibration experimental studies validate the high performance of the proposed sensor system that is expected to be adopted into machining processes.
WOS关键词	MILLING PROCESS ; TOOL WEAR ; DYNAMOMETER ; GEOMETRY
WOS研究方向	Chemistry ; Electrochemistry ; Instruments & Instrumentation
语种	英语
WOS记录号	WOS:000370679800004
资助机构	National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; National Nature Science Foundation of China(NSFC 61203207 ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Young Core Instructor Foundation of Hunan Provincial Institutions of Higher Education ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Hunan Provincial Natural Science Foundation of China(14JJ1011) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; Changsha Science and Technology Program(k1501009-11) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(31565006) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134) ; 61573134)
内容类型	期刊论文
源URL	[http://ir.hfcas.ac.cn:8080/handle/334002/30921]
专题	合肥物质科学研究院_中科院合肥智能机械研究所
作者单位	1.Hunan Univ, Coll Elect & Informat Technol, Changsha 410082, Hunan, Peoples R China 2.Hunan Univ, State Key Lab Adv Design & Mfg Vehicle Body, Changsha 410082, Hunan, Peoples R China 3.York Univ, Lassonde Sch Engn, Toronto, ON M3J 1P3, Canada 4.Chinese Acad Sci, Inst Intelligent Machines, Hefei 230031, Anhui, Peoples R China
推荐引用方式 GB/T 7714	Liang, Qiaokang,Zhang, Dan,Coppola, Gianmarc,et al. Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes[J]. SENSORS,2016,16(1):1-17.
APA	Liang, Qiaokang.,Zhang, Dan.,Coppola, Gianmarc.,Mao, Jianxu.,Sun, Wei.,...&Ge, Yunjian.(2016).Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes.SENSORS,16(1),1-17.
MLA	Liang, Qiaokang,et al."Design and Analysis of a Sensor System for Cutting Force Measurement in Machining Processes".SENSORS 16.1(2016):1-17.